3rd new heater core leaking - caused by heat? 2001 Caravan

Possible Causes of Heater Core Leaking Due to Heat in a 2001 Caravan:

Overheating Engine:

- A malfunctioning thermostat, faulty radiator cap, or coolant leak can cause the engine to overheat, creating excessive pressure in the cooling system. This increased pressure can strain the heater core and cause it to leak.

Coolant System Issues:

- Low coolant levels or degraded coolant can lead to overheating and increased pressure, affecting the heater core. Ensure the coolant is at the proper level, and consider flushing and replacing the coolant if it's old or appears contaminated.

Faulty Heater Control Valve:

- If the heater control valve is not functioning correctly, it may allow too much hot coolant to flow through the heater core, causing it to overheat and potentially leak. Check the operation of the heater control valve to ensure it's regulating coolant flow effectively.

Defective Heater Core:

- Sometimes, the heater core itself may be defective or damaged, making it more susceptible to leaks when exposed to high temperatures. Consider inspecting or replacing the heater core to ensure it's in good condition.

Improper Installation:

- If a previously replaced heater core wasn't installed correctly, it could lead to stress points or improper sealing, resulting in leaks. Ensure that the heater core has been installed according to manufacturer guidelines.

Faulty Radiator Cap:

- A malfunctioning radiator cap might not properly release pressure from the cooling system, causing excessive pressure buildup and affecting the heater core's integrity. Replace the radiator cap if it's old or shows signs of damage.

It's recommended to have a qualified mechanic inspect and diagnose the root cause of the recurring heater core leaks to provide an accurate solution and prevent further issues.