MG Car Repair: MG TD / TF Gear Box, replacement gears, followup question
QuestionI bought your gearbox dvd & it is great. A followup question concerns the brass syncro inserts. How can you tell if they are badly worn & need replacing. Any thickness spec ? UK source ? Simple "how to" replace ?
AnswerHi Bill. Thank you for your comments regarding my TD/TF Gearbox DVD.
Turning to your question - the brass synchromesh inserts have several grooves machined into them. So long as you can clearly see these grooves they will be OK. If they have worn smooth, you have a problem because they are worn out. I am not aware of anyone who can supply replacements, although you can still buy replacement gears with new synchro rings already fitted.
They were originally a tight fit and just peened into place. If you look carefully you may be able to make out some diamond-shaped dents where they were locked in place using a very small punch. Sometimes they just come loose, in which case you can re-tighten them with a centre-punch.
If anybody out there knows where I can get replacements, please let me know!